Description
Low-cost 1,300* 2WD eddy-current unit includes: monocoque steel frame and low-profile 13″-diameter linked low-inertia quad-roll assembly – with machined-in “traction grooves,” CNC turned and balanced rolls, roll shield, drive-up-ramps and pit-plate plans, eddy-current absorber and controller with overdrive, S-beam load cell, DYNOmite-Lite data-acquisition computer, DYNO-MAX “Lite” software, auto-load control, 3-channel data harness, banner, accessories package, and manual (less PC). (Upgradeable to AWD configuration – at any time.)
TORQUE TRANSDUCER | |
Configuration |
Environmentally sealed S-beam load cell |
Maximum displayed torque |
Unlimited ft-lbs [N-m] − real-time and playback |
Load-cell range |
0 to 1,000 pounds [0 to 454 Kg] (other ranges available) |
Load-cell signal-output gain |
3 millivolts/volt |
Load-cell resolution |
Better than 0.02% of full-scale accuracy − typical |
Strain gauges |
Linearized full-bridge strain gauges in balanced Wheatstone bridge |
Advanced linearization (software) |
User-configurable edit table (interpolated deviation map) |
System torque resolution |
Better than 0.1% of full-scale accuracy − typical |
Calibration features |
Semi-automatic calibration of zero offset |
Drift stabilization |
Ratiometric supply-voltage and temperature compensation |
ROLLER FRAME | |
Configuration |
Tandem (linked) small-diameter ~13″ [~33 cm] (nominal) rolls |
Mechanical frame construction |
Fully-welded monocoque steel frame, anchoring points, greaseable bearings (pit-plate optional) |
Track width (max / min) |
87″ [221 cm] maximum, 28″ [71 cm] minimum (with deck plate in place) |
Absorber coupling |
Overdriven @ 1.23:1 ratio |
Installation |
Above ground with integral anchoring points (pit-mounting optional) |
Ramps |
Optional dual heavy-duty, lightweight-aluminum, ramps |
Pneumatic requirements (for air brakes only) |
90 PSI [600 kPa] @ 3 CFM [5 meter^3/hr] |
Power requirements, frame only (AWD only) |
115-volts AC @ 60-Hertz [or 230-volts @ 50-Hertz] (specify voltage) for wheelbase adjuster |
AXLE WEIGHT CAPACITIES | |
Maximum dynamic load |
10,000 pounds [4,536 kg] (per axle) |
Maximum static load |
10,000 pounds [4,536 kg] (per axle) |
ROLLS | |
Effective inertia range |
Low inertia (to allow absorber simulations) |
Minimum simulated vehicle mass |
1,700 pounds [771 kg] typical (excluding absorption simulation) |
Minimum balance tolerance |
G2.5 via internal, multi-plane, dynamic spin balancing |
Steel-roll construction |
Monocoque with 360-degree welded end plates and 100% machine-finished thru-shafting |
Roll-to-tire contact area’s surface finish |
Machined-in “traction grooves” for maximum grip (μ > 1.0) and tire life under high-power testing |
POWER CAPACITY (TRACTION LIMITED)* | |
Industry’s claimed roll-power range* |
1,300 Hp [969 KW] |
Industry’s claimed engine-power range* |
1,625 Hp [1,211 KW] |
Notice |
*Power capacity is unlimited, but subject to roll diameter-induced tire deformation (safety) and traction (efficiency) limits. |
Rolling-road’s diameter at tire contact-patch |
~13″ [~33 cm] (see tire manufacturer’s “dyno tire vs. roll-diameter safety guide”) |
Tire deformation (due to roll’s diameter) |
2¾” [70 mm] tire indentation (approximate) required for 5″ contact-patch length on typical automotive tire |
Maximum displayed power |
Unlimited Hp [Kw] − real-time |
Maximum inertial power (traction limited) |
Unlimited Hp [Kw] (but subject to roll diameter’s tire deformation and traction limits) |
Maximum tractive force (traction limited) |
Unlimited lbs-force [kN] (but subject to roll diameter’s tire deformation and traction limits) |
Typical inertial power range (traction limited) |
9 to 740+ Hp (1000 / 2.7″deform*μ*2wd) [7 to 550+ KW] limit @ μ = 1.0 |
Peak steady-state power |
700+ Hp [522+ KW] initial − cold absorber rating (see absorber’s load chart) |
Typical steady-state power range / time |
9 to 300+ Hp [7 to 224+ KW] extended − warm absorber rating (see absorber’s load chart) |
ENGINE (AND ABSORBER) TACHOMETERS | |
Range |
0 – 32,000+ RPM real-time display (user reconfigurable) |
Timing reference |
Quartz-crystal calibrated |
Resolution |
1.0 RPM (typical) |
Primary RPM signal |
Supports direct connection to most standard vehicle tachometer sources |
Signal compatibility |
User adjustable trigger voltages − pulse type selectable from ½ to 12 PPR |
Alternate signal sources |
“Clamp-on” inductive (spark plug, injector, or coil) wire pickup (included) |
Analog tachometer options |
Optional “cigarette lighter” and optical RPM pickups |
Digital tachometer options |
Optional OBD-II tachometer interface |
DYNO SPEEDOMETER | |
Range |
0.0 – 255.0 MPH [0.0 – 410.0 km/h] − real-time digital (user reconfigurable) |
Timing reference |
Quartz-crystal calibrated |
Resolution |
Better than 0.1 roll RPM (typical) |
Standard signal source |
Hall-effect pulse type for RPM/MPH pickup (standard) |
Signal compatibility |
User adjustable trigger voltages − pulse type selectable from 1 to 360 PPR standard |
SPEED RANGE (TIRE DEFORMATION LIMITED) | |
Rolling-road’s tire contact-patch diameter |
~13″ [~33 cm] (see tire manufacturer’s “dyno tire vs. roll-diameter safety guide“) |
Roll RPM vs. vehicle speed factor |
26.6 RPM per MPH [16.5 RPM per km/h] |
Digital speed range |
0 – 255 MPH [0 – 410 km/h] real-time display (user reconfigurable) |
Safe speed range (tire deformation limited) |
7 – 113 MPH (186sr / 2.7″^.5deform) [11 – 182 km/h] (subject to roll diameter’s tire-deformation limits) |
LOAD CONTROL (ABSORPTION UNITS ONLY) | |
Absorber coupling |
Overdriven @ 1.23:1 ratio |
Absorber speed / RPM regulation |
Electronic auto-load control (closed-loop PID) − with full road-load simulation |
Absorption method |
Electric air-cooled eddy-current absorber with pulse-width-modulated DC controller |
Automated braking |
Yes − Smart Braking™ (via DYNO-MAX) |
Bidirectional capable |
Yes |
Power requirements (for absorber) |
30-amps @ 120-volts AC @ 60-Hertz [or 20-amps @ 240-volts @ 50-Hertz optional] (specify) |
APPROXIMATE DIMENSIONS AND WEIGHT | (DO NOT CAST ANY PITS, ETC. UNTIL SYSTEM IS ON SITE) |
Roller assembly |
Tandem (linked) quad-roll ~13″ [~33 cm] multi-bearing frame − eddy absorber |
Width |
120″ [305 cm] |
Length (less ramps) |
34″ [86 cm] |
Length (with optional ramps) |
163″ [414 cm] |
Length (with optional pit plate) |
46″ [117 cm] |
Height (at roll/ramp deck) |
13¼” [34 cm] |
Height (overall) |
20″ [51 cm] |
Weight |
3,200 pounds [1,451 kg] (approximate uncrated − less ramps) |
DYNAMOMETER CONTROL SOFTWARE | |
Features |
Too many to list here − review DYNO-MAX specification pages and demo CD download |
Notable trademarks |
DYNO-MAX, Smart Ratio, Smart Record, Smart Load, Smart Braking, Smart Print, etc. |
Software versions |
DYNOmite EEPROM version # 9.977 plus DYNO-MAX version #10.23 (included) |
CONTROL CONSOLE AND PC OPTIONS | |
Computer housing |
Optional enclosed (EMI/RFI resistant) rolling PC cabinet |
Monitor |
Optional “Pro” console with genuine Intel-equipped Dell PC and 17″ LCD display |
Wireless remote operation |
Pocket DYNO-MAX™ − wireless Windows Mobile™ PDA control software (included in DYNO-MAX “Pro“) |
DATA COLLECTION OPTIONS | |
Air/fuel ratio monitoring |
Optional 9-19 range AFR exhaust-gas module with portable vacuum pump and tailpipe “sniffer” |
Dynamometer control software |
Optional DYNO-MAX software packages (see separate specifications page and demo CD) |
Electronic throttle control |
Optional unit allows PC to throttle road and track driving simulations (dead man or console mount designs) |
Exhaust-emissions analyzer |
Optional five-gas analyzer (O2, CO, CO2, HC’s, and NOX) via digital DYNO-MAX RS-232 link. |
OBD-II link |
Optional OBD-II (wired and wireless) interfaces for RPM, MPH, TPI, etc. |
Temperature monitoring |
Optional oil-temperature “dip stick” thermocouples |
Weather station module |
Optional weather station provides automatic entry of air temperature, barometric pressure, and relative humidity. |
OTHER OPTIONS | |
Above-ground vehicle hoist |
Optional four-post, adjustable track width, lift − with hydraulic power, control module, and safety air locks |
Self starting |
Optional starter motor and drive kit |
Ventilation |
Optional 42″ 13,300 CFM (120-volts @ 60-Hertz 1φ) test-bay cooling fan |
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